Industrial knowledge platform

OpenEgiz

A platform that preserves an enterprise’s expertise and helps specialists make decisions.

Digital twin · knowledge base · artificial intelligence — to assist people, not to replace them
The problem

The main problem is not
a shortage of technology,
but the loss of knowledge.

Specialists’ experience lives in their heads and in scattered documents — and walks out of the door with them.

A specialist leaves

Years of accumulated experience leave the enterprise with them.

Nobody knows why it was set up this way

One person made the call — and there is no longer anyone to ask.

The data exists, the value does not

Equipment collects readings, but they never turn into decisions.

What it is

The system reproduces the way
an experienced specialist works.

1
Observes — what is happening on the shop floor at this moment.
2
Detects a deviation — something is going wrong.
3
Analyses — why it matters and what is already known about it.
4
Proposes a decision to the specialist — stating the cause and the reasoning.
5
Remembers the outcome — and works more accurately next time.
Approach

Not “artificial intelligence instead of people”.

Most systems set out to take the human out of the loop. OpenEgiz does the opposite: it prepares a well-founded choice for the specialist and leaves the decision to them.

The usual approach

The system makes the decision. The specialist’s experience is devalued.

OpenEgiz

A person makes the decision, backed by prepared data and a forecast. Experience is preserved and compounded.

How it is built

The system is assembled
from independent modules.

Monitoring
equipment condition
Analysis
causes and context
Forecast
scenario calculation
Recommendation
for the specialist
A single information exchange layer
Readings
sensors
Knowledge base
experience and procedures
Documents
instructions, standards
AI model
swappable

The modules do not depend on one another. Any of them can be replaced or updated on its own — swapping the AI model, for instance, without touching the rest of the system. A failure in one module does not halt the others.

Data sources

The system draws its data
from three sources.

Sensors

Track equipment condition: temperature, pressure, humidity.

Process analysis

Identifies delays and bottlenecks along the production chain.

Video monitoring

Records the movement of product and staff, and how zones are loaded.

All the sources work in concert. A new source can be added without rebuilding the system.

Knowledge base

The value is not in the data,
but in the links between it.

The knowledge base stores not isolated facts but how they connect: which equipment, which recipe, who is responsible, what has happened before.

“What is the temperature limit?”

A simple question — an ordinary spreadsheet can answer it.

“Which recipe is this equipment running, who is responsible, which procedures apply, and has a similar case come up before?”

A real question — this needs a connected knowledge base.

Example · bakery plant

The proofing area.
Temperature has drifted out of range.

1
Monitoring
Sensors record a steady temperature rise: 38 → 40 → 41.5 °C. The system flags the deviation.
2
Analysis
The system queries the knowledge base — recipe, critical parameter, procedure, responsible specialist — and finds a similar case on equipment of the same type: a faulty steam supply valve.
3
Forecast
Scenarios are calculated: with no intervention, the batch is spoiled in 20 minutes; cutting the steam supply by 15% brings it back into range in 8 minutes.
4
Recommendation
The specialist gets the cause, the forecast and a link to the source. The decision is theirs.
5
Building experience
The outcome is saved to the knowledge base. Next time the recommendation will be more accurate still.
Where the data comes from

A digital twin
is not a 3D model.

It is a continuously updated picture of production: what is happening, where, and to which batch, right now.

A sensor records “41.5 °C in the zone” but has no idea which batch that is. The system matches readings against record data — and gives them meaning.

Entry level

The specialist marks off stages on a tablet. A simple start — running within a week.

Intermediate level

Data is taken from what is already there: scales, control panels, 1C.

Full automation

Recognition by tags or through video monitoring.

Expected impact

What the enterprise gains.

Decision-making time
−30%
Finding the right information
−50%
Passing experience to new staff
+70%
Speed of staff training
+40%
Knowledge lost when people leave
−60%

Indicative targets for the pilot project, to be confirmed at the first deployment.

Advantage

The data never leaves
the enterprise.

Every enterprise runs its own instance of the system on its own hardware. Only the standard templates are shared — never the data.

  • Recipes — the most closely guarded asset — stay inside the enterprise perimeter.
  • An advantage in the Kazakhstan market, where cloud solutions are met with distrust.
  • A choice of AI model — local or cloud, as the enterprise decides.
Deployment

Stage by stage — and every
stage delivers value.

1
Digitisation. The base structure and data collection on the shop floor. Within 2–4 weeks the enterprise sees a real map of its own processes.
2
The core loop. Deviation detection, analysis and recommendations for the specialist.
3
Process analysis. Finding the bottlenecks along the production chain.
4
Video monitoring and forecasting. Extending what the system can do.

Rolling everything out at once is inefficient. Each stage delivers a result and funds the next.

Vision

The future is not about replacing people with artificial intelligence, but about people, the digital twin and AI working together.

OpenEgiz is a platform for preserving and growing the knowledge of Kazakhstan’s industrial enterprises.

Preserving experience · Accelerating decisions · Developing specialists
Contacts

Get in touch

We are ready to demonstrate OpenEgiz and discuss a pilot at your enterprise.

LeadGulshat Amanzholovna
Websitedigitalegiz.kz
CompanyDigital Egiz
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Gulshat Amanzholovna
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